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How Machine Learning Builds a Custom Shoe Last Faster

Summary

This video explains why the shoe last, the mold that shapes a shoe, is the foundation of fit, feel, function, and silhouette. It shows how machine learning can translate individual dimensions into a custom shoe last in seconds or minutes, compared to traditional custom shoes that take months. It also covers the design challenge: great fit must still translate into a last that looks refined and wearable.

Key Takeaways:

  • The shoe last is the foundation of fit, function, silhouette, and a shoe’s personality
  • Traditional custom shoes cost $3,000–$10,000 and take 3–12 months because lasts are handmade
  • Machine learning can translate individual dimensions into a custom shoe last in seconds or minutes
  • Automating this step removes the biggest bottleneck in precision-fit footwear
  • Great shoes still require design refinement because a last is not naturally foot-shaped

Transcript

In the industry, there’s a saying: everything starts with the last, because it is the foundation of how a shoe fits, how it feels, how it functions, and its silhouette. Some would argue it is also the foundation of a shoe’s personality or spirit.

This is also what drives custom fit to be so expensive and to take so long, between $3,000 and $10,000, and between 3 and 12 months. Because of technical limitations, this has been a fully handmade process to date.

What we are doing is using machine learning to automate the translation of your dimensions into a last, a custom-fitted last. That means we can bring the timeline down from 12 months to 12 seconds or 12 minutes.

From there, what we found in getting from the dimensions to the last is that it is not actually that simple, because a last is not inherently foot-shaped. If you automatically adapt a mold to raw dimensions, you get something closer to a literal shape, which is not as aesthetically pleasing as the shoes people are most excited to wear every day.

This becomes an intermediate step as we translate shape into the final last, balancing precision fit with design so the shoe both fits and looks right.

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